Steel is one of the most versatile and sought-after metallic work materials. Due to its desirable properties, steel comes in different shapes. Which steel material you use depends on your specific needs and requirements. Steel casting is often a popular choice.
Sand casting is a process that involves forming metal castings using non-recyclable sand molds. On the one hand, casting is a deceptively simple manufacturing process: anyone who has built castles on the beach knows that sand can be used to create detailed shapes. Continue reading to find out if steel casting can benefit your project!
About steel casting
A steel cast is a metal component formed by pouring molten steel into a mold cavity. The liquid steel is then cooled and solidified in the mold cavity. You can fill the shape of the mold, and therefore the molding, to fit perfectly with your specification. The steel casting process can be complicated. It is less liquid and more reactive to mold materials than other metals. Metallurgical experts should only do the steel casting process for optimal material performance.
Uses of steel casting:Steel casting is used for various reasons. These are mainly used when other types of cast iron do not have sufficient strength or shock resistance. The physical properties of steel allow the castings to be solid and flexible. This makes the steel cast extremely hard and limits the possibility of breaking under pressure. Steel castings are also used because of their corrosion resistance.
The steel casting applications:Due to its reliability and strength, numerous industries rely on steel casting. The industries that use steel casting range from food processing and electronics to oil and gas. Certain industries that use this type of casting include railways, construction, drilling, transportation, and mining. Examples are steel casting gear, valve body, pump casing, mining equipment, marine equipment, engine cylinder blockers, forging presses, and railroad truck frames.
About sand casting
Sand casting is a casting process where molten metal is poured into a mold made of sand. There are different types of sand casting like green-sand molding, air set sand casting, dry sand molding, and the lost form method. Sand casting is the most commonly used casting process because of the cost-effectiveness and the pre-availability of raw materials.
The Sand casting applications:Sand casting is widely used for medium and large-sized cast iron and steel parts where surface smoothness and dimensional accuracy are significant concerns. Sand casting is also used to make large parts of materials like bronze, brass, aluminum, etc., and is also used for casting sculptures that may have a certain amount of rough surface finish.
About valve casting
In contrast to forging, welding uses a liquid form of metal to form valves. These metals are melted in a molten liquid and poured into various molds; a welding valve is a great cost-effective solution for many companies. This allows you to make valves using more metals and alloys.
The Valve casting applications:The wide application of valves for pipelines, transportation, and industrial production requires all controls. CFS Foundry is a reliable manufacturer and supplier for valve manufacturers worldwide. We can manufacture all kinds of cast valve components for a check valve, butterfly valve, ball valve, gate valve, control valve, globe valve, plug valve, etc.
Valve Casting Parts:As a valve parts manufacturer, we are professional in manufacturing all kinds of valve components, including cast valve body, cast valve disc, cast valve flange, and other valve component castings. Depending on the material specification and dimensions of the valve welded parts, we can manufacture them in different welding methods:
Lost Wax Casting:Capable of making cast steel valve components such as carbon steel, stainless steel, and other cast steel alloys. Lost wax welding is an accurate welding method for valve components to achieve suitable dimensions and tolerances for smooth surfaces. Stainless steel valve welding parts are widely used in the silica sol welding process, another lost wax method. We can use this welding process for butterfly valves, ball valves, etc.
Lost foam casting:This welding method is more suitable for making precision welded iron valve parts, which can also get good surface finish and shape, such as net shape or near-net shape valve welding does not require any machining or slight machining allowance.
Sand welding:It is also a welding process for valve welding parts. Sand casting is suitable for casting both steel and iron valves. It is ideal for making significant valve components rather than lost foam and wax casting, so we generally have to leave more machining allowance for more machining operations.
Conclusion:In conclusion, you can enjoy lots of benefits by buying valve casting. Like wide material selection, many welding methods, machine service, and so on. Once you have collaborated with us, you will feel lucky to collaborate with a good supplier for our high quality and competitive price.
Even if you want to source fake valve components, don't worry. We can supply you with counterfeit valve parts from other forging companies. Don't hesitate to contact us once your valve material is in demand.
The application of sand casting is widespread throughout the foundry industry. Most metal castings are made using a sand casting process because it is an affordable and highly reliable method for internal cavities' complex parts and essential components.
Sand casting allows the design flexibility needed to create highly complex shapes in almost any size or weight from virtually any type of engineering alloy. If you are interested in using steel casting for your next project, we can provide you with the highest quality castings as a metallurgical specialist.