For understanding the number of benefits of continuous casting fully, it is essential to detail out some of the aspects of steelmaking in the modern world as well as the process of ingot casting. In both of these processes, the molten steel is made inside an open-hearth furnace, an oxygen furnace as well as an electric furnace. Next, there is the transfer of the molten steel to the nearby ingot or the continuous casting facility via a ladle.
The Main Benefits of Continuous Casting are the Following:
- A lot of energy savings
- Improvement in yield and production of less scrap.
- Improvement in the productivity of labor.
- Improvement in the quality of steel.
- Decrease in pollution
- decreased capital costs
- More use of scraps purchased, especially when the output is maximized.
The process of continuous casting directly helps in saving a lot of energy with the help of the elimination of energy-intensive steps as well as through the yield increase. The elimination of the reheating furnaces, the soaking pits, and also the primary mills of rolling has helped in the reduction of the consumption of fuels such as oil, gas, and by-product gases as well as the use of electricity.
The energy is also saved with the help of a substantial increase in the aspect of yield with the help of a continuous casting process. These yields can be as high as 10-12% and 15-20% in some of these cases. This process is quite commonly seen in the case of alloy steel casting manufacturer .
There has been an improvement in the quality of the steel produced in the case of continuous casting. The less number of steps associated with the aspect of constant casting along with greater control in automatic has led to fewer defects in the produced steel.
It has also been understood that the aspect of continuous casting has led to the reduction of pollution. With the elimination of the soaking pit and the reheating furnaces, very little energy is usually required; thus, along with this, the reduction in the energy requirements has led to even lesser pollution. In the case of alloy steel casting manufacturers also the use of continuous casting has played a massive role in granting all the benefits.